Plant & Process Optimization

Each and every plant has an objective of maximizing production while lowering cost of production. Plant and process optimization is one way of achieving this. All equipment has to be evaluated against their nameplate ratings. It is also important that all operations are guided by standard procedures that don’t vary from shift to shift. Control optimization is equally important to ensure that all control loops are properly tuned.

De-bottlenecking Studies

This is the process of establishing plant areas and/or equipment that reduce the flow of product and optimizing so that it increases plant throughput. Companies that debottleneck remain competitive and it should therefore be considered first before expansion projects. To successfully and efficiently complete debottlenecking exercise, there is need to compare current operating parameters and system settings with design specifications of process equipment

Process Safety Management

We assist companies carry out functional safety assessments(FSA) and Safety Integrated Level (SIL) assessments so that they are compliant with international standards. These companies fall in different sectors such as oil & gas, chemical, pharmaceutical, non-nuclear power generation, pulp and paper, food and beverage among others. Areas that are covered by these assessments include industrial burner management systems, emergency shutdown and process shutdown, tank level protection, projects involving SIF, SIS and SIL, existing plants with SIS and system modifications and SIS upgrades.

Plant Automation Audits

We help plants with establishing the level of automation they are presently working on and advise on the changing trends in the industry and what technologies to onboard. We establish the level and specification of the various instruments that are installed and if they meet the design specifications such as ATEX rating and SIL specification. We also query the design architectures of the SCADA and PLC systems. This being industry 4.0 era, we advocate for open protocol technologies that enable devices from different vendors to communicate.

Cybersecurity Management

Manwell Technologies’ comprehensive Cybersecurity Management help customers have in place robust security solutions for their plants to ensure safe operation while adapting to the latest technologies for achieving higher efficiency and productivity. We offer a variety of solutions for assessing the vulnerability of a system ranging from assessment to audit and help with creating security policies, recommending appropriate security countermeasures to minimize security risks, and maximize customer’s corporate value.

Digital Transformation

We partner with world pioneer and leader companies to help industries be more productive through enterprise-wide information, smart analytics, real-time performance and a digitized workforce. Manwell Technologies help its clients to re-engineer, digitize, enhance customer experience, achieve high efficiency, minimize expenses, and much more. Our line of work involves system integrations, analytics, business intelligence, data warehousing, CRM, and testing solutions.